The RAM 2500 Power Wagon is the only truck that comes standard with a winch from the factory. The WARN winch is a recovery tool that is capable of winching up to 12,000lbs. Last summer, I was lucky enough to test out the truck on an off-road course in Colorado. The video and article for that can be found here.
Winches can be very dangerous. Mopar recommends reading the complete winch owners manual before operating, due to the fact high forces can be generated. In the owners manual, Mopar suggests having a “no people” zone, which is basically the entire area surrounding the vehicle(s) and cable. Make sure everyone in the area knows what you are doing and are knows when you are about to start pulling. Make sure connections and cable are secure and clear of debris.
Electrical power from the trucks charging system is used to power a motor that winds the wire rope into a drum (through planetary gear reduction). It is also recommended that gloves are worn to protect your hands from metal splinters (or rope burn).
Using the winch
- Allow free spooling, by disengaging the clutch. The clutch is located to the right and slightly behind the assembly (about where the rope starts to loop if you have it anchored on the tow hook). Pull down and to the left.
- Free the attachment hook and pull out your cable.
- Engage the clutch by moving back to the right o lock the cable in place.
- Remove cover to the winch controller and plug in the connector to the control box behind the bumper (on the left-hand side of the assembly as you look at it).
- If winching from inside the vehicle, pass the remote through the window (to avoid cable pinching).
- Using the controller, slowly wind the wire rope until there is no slack. Push down on the joystick to pull cable in.
Low Voltage Interrupt
As per the owners manual, “Your winch is equipped with a device that will interrupt winch function if the vehicle charging system voltage drops to a low level. The winch will not power-in or out for 30 seconds if this device is tripped. If the interrupt is tripped, the vehicle should be operated at high idle for a few minutes to allow the vehicle charging system to recover before continuing to winch”.
Tensioning the rope
As per 2017 RAM 2500 owners manual: “Un-spool the wire rope leaving five wraps of rope on the winch drum. Attach the hook to a suitable anchor point. Apply at least 500 lbs (227 kg) of tension to the rope while winding the rope. Always use care to ensure the rope does not pile up on one side of the drum and is neatly wound onto the drum”.
“Owner’s Manual – 0.” Official Mopar Site | Service, Parts, Accessories & More, RAM, www.mopar.com/en-us/care/dynamic-manuals/viewer.html?id=1147&topics=GUID-CD5FDF6B-696C-4B21-9FC0-F68BEB202B71&parentTopic=GUID-37BF6602-B210-425E-8E3E-A9A0865559CF&tocID=2017.